Best Way To Cut A Hole In Aluminum Siding

My main tool for perfection.

Best way to cut a hole in aluminum siding.

Take the x acto knife and cut out the portion of the aluminum siding that contains the large hole. Be sure to work slowly in order to maintain the proper form. Mount a diamond blade in your angle grinder and use it like a saw to cut the mesh. We recommend using a diamond blade that s labeled as a ferrous metal cutting blade but many tradespeople use a regular masonry diamond blade with good results.

Use a nibbler to cut in a straight line. Like twist bits hole saws chuck right into your drill and will cut through thin gauge sheet metals like aluminum and steel. This video shows a unique and ez way to mark and cut out an electrical box hole in metal siding. The less you have to cut the better.

If you notice that the saw binds pull the hole saw away from the siding tilt the hole saw in a different direction and restart drilling the hole. It s a versatile material that s durable and easy to work with. When using a hole saw to drill the hole in aluminum siding keep the saw slightly tilted to one side to reduce the chances that the hole saw will bind while cutting the hole. Step 2 cut the width.

But if you ve never worked with aluminum siding it can seem very intimidating at first. If you re looking for tips on how to cut aluminum siding you ve come to the right place. Its characteristics such as low density and corrosion resistance make it a popular and useful material. Cut across the contours of the aluminum siding with a radial arm saw.

For large holes a hole saw gets the job done cleanly and quickly. Metal lath and hardware cloth can be cut with a tin snips but there s an easier way. Aluminum siding is an affordable way to spruce up the exterior of any home. Use a scrap of plywood as a backer for the hole saw s pilot bit and to protect your work surface.

While cutting at the width of the aluminum siding make use of straight tin snips. Sand the corners of the area you cut and lightly sand an area of about 1 inch on both sides the top and bottom of the gap.